Frames & Diffusers, Grills, Baffels

Frames made from Roll Formed Parts can be decorative, functional and structural. These frames are made from Metal Trim, Mouldings, Edgings, Rails, Equal Angles, Unequal Angles Profiles, all styles of Channels, and occasionally Open Seam: Square & Rectangulara Tubing. Material thicknesses can be from .010 thick on more decorative frames, up to .125" thick on structural frames. Frames are often made from Prefinished metals: Prepainted, Preplated, Galvanized, Preanodized, Prepolished, Strippable-PVC, Prelaminated Vinyl , Prelaquered and also in plain finish meant to be finished afterward when assembly or welding with other parts is completed. Materials used are: Steel, Stainless, Alloys, Galvanized, Brass, Copper, Bronze, Perforated and Wire Cloth.

Roll Formed Frames can be individual parts that are part of a frame made of other materials, or they can be four identical parts of various lengths that make a frame when put together. Individual parts may have plain ends or end fabricating and/or miters that are done inline with pre-notch and post-notch presses. Roll Formed Frames can also be comprised of a single part that has miters placed in it to make a 4 or 3 sided frame when folded together. Joints on one piece frames can be in the mitered corner or anywhere between two adjacent miters. On 3 sided frames, ends may be a certain distance away from the two miters and ends may be plain or made with miters to fit an additional part that is put on after final assembly. Other inline fabrications such as holes, slots, tabs, end fabricating, are supplied.

Miters are typically done inline when quantities are higher by incorporating miter punches in the cutoff and end fabricating operation with gag punches using accelerators and die boosts. For closest tolerances a special long press is used to cut and end fabricate and place all miters in at the same time after the part comes out of the roll former. On lower quantity orders, for individual frame parts or single part frames, a secondary operation away from the roll forming machine may be used to place miters in the parts.

Roll Formed Frames can also be made with profiles such as channels which has a functional purpose of sliding materials into it that can be removed and replaced later or as a clamp assembly. Frames made from channels, edgings, and other profiles, are also made to fit over material permanently after assembly. Frames can simply be a decorative trim or edge that has no functional purpose. Some customers even use Rings as Ring Frames. Frames can also be made of profiles for supportive, structural, even construction industry use, that does not resemble a 3 or 4 sided frame at all. This is considered to be the realm of “Framing”.

Framing: Framing is a term for individual parts that are of a structural and/or supportive nature. They are not usually meant to be placed into 4 or 3 sided frames. Framing is made from profiles such as: U-Channels, Strut Channels, C-Channels, Box Channels, Rails & Angles. It is also made up of Open, Outward Finned , & Inward Flanged Seam: Square, Rectangular & Round Tubing. These parts may be used as members of Structural Framing, or for uses such as: Brackets, Hangers, Posts, Railings, Bus Duct & and can serve as Wireways. Thicknesses cannot exceed .125” unless volume is high. Materials can be: Steel, Stainless, Alloys, Galvanized, Copper & Bronze. Prefinishes are limited due to the increased thicknesses of these structural parts: Galvanized, Aluminized, Galvanneal, Galvalume. Post-Finishing is Common. If the thicknesses are less than .048”, other prefinishes are available. Inline notching of: Holes, Slots, End Fabricating, Cut-to-Length, Embossing, Cutouts, K/O`s, are provided. Lengths can be as long as 40 feet. Existing Tooling is available for use but many profiles are proprietary so new tooling would be required.

Diffusers & Grills: These products are frames that have Cross-Members inside or other material making them a completed product. The Cross Members are Roll Formed: Shapes, Slats, Hinging Profiles, Baffles, Battens, Mouldings, or Channels. They may even be a Special Shaped roll formed Tube. Diffuser & Grill Frames are typically made from a Section that is different from the inner cross members. The frames may be in four individual pieces or one piece with miters and end joint fabricating, to be folded into frames. Frames can also be in Ring form with end joint fabrication done inline. With Grills, in some cases, the inner portion may have a different product on the inside other than a roll formed part, such as wire, wire cloth, expanded metal or stampings. These products are common in the Lighting, HVAC, Filter & Wire industries, just to name a few. Diffusers are commonly made from Prefinished Metals, such as reflective, thin, Specular Aluminum that can be coated with strippable PVC, Prepainted, Preplated, Prelaminated Vinyl or Galvanized. Grills may be made from unfinished metal and post finished after a welding assembly is added but can also be a prefinished metal. Inline Operations are performed on both Frame and Cross Member sections such as: End Fabricating, Holes, Slots, Miters, Shear Forms, Cutouts, Tabs, Perforating, Embossing, & K/O`s. Metals and thicknesses used are the same as shown under frames. Request a quote today for Frames made from Roll Formed Parts can be decorative, functional and structural. These frames are made from Metal Trim, Mouldings, Edgings, Rails, Equal Angles, Unequal Angles, Profiles, all styles of Channels, and occasionally Open Seam: Square & Rectangular Tubing.

Parts are produced to order and stock reserve only kept for large blanket order shipping releases. Existing samples may or may not be available. Prototypes for large orders are feasible.

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